|
Engine Data 1,4 PTE | Engine management |
|
Bosch M5.1.4 |
| Fuel |
|
Premium 95 RON unleaded |
| Engine code |
|
F4B |
| Firing order |
|
1-3-4-2 |
| Bore |
mm |
77,24 |
| Stroke |
mm |
74,30 |
| Cubic capacity |
cm3 |
1392 |
| Compression ratio |
|
9,5 : 1 |
| Compression ratio at starter motor speed |
bar |
12-14 |
| Power output (DIN) |
kW |
55 |
| Power output (DIN) |
PS |
75 |
| Power output (DIN) |
at rev/min |
5500 |
| Torque (DIN) |
Nm |
105 |
| Idle speed |
rev/min |
870 |
| Maximum engine speed, continuous |
rev/min |
6100 |
| Maximum engine speed, intermittent |
rev/min |
6100 |
| Spark plugs |
|
AGPR 32 C1 |
Dimensions
Cylinder block 1,4 PTE | Cast mark |
|
88SM-6015-AA |
| Number of main bearings |
|
5 |
| Cylinder bore diameter , standard class 1 (production) |
mm |
77,22-77,23 |
| Cylinder bore diameter , standard class 2 (production) |
mm |
77,23-77,24 |
| Cylinder bore diameter , standard class 3 (production) |
mm |
77,24-77,25 |
| Cylinder bore diameter, standard class 4 (production) |
mm |
77,25-77,26 |
| Cylinder bore diameter, oversize class A (production) |
mm |
77,51-77,52 |
| Cylinder bore diameter, oversize class B (production) |
mm |
77,52-77,53 |
| Cylinder bore diameter , oversize class C (production) |
mm |
77,53-77,54 |
| Cylinder bore diameter , standard (Service) |
mm |
77,245-77,255 |
| Cylinder bore diameter, 1st oversize 0,29 (Service) |
mm |
77,525-77,535 |
| Cylinder bore diameter , 2nd oversize 0,50 (Service) |
mm |
77,745-77,755 |
| Main bearing clearance |
mm |
0,011-0,058 |
| Main bearing parent bore, standard |
mm |
62,287-62,300 |
| Main bearing parent bore, oversize |
mm |
62,687-62,700 |
Dimensions
Crankshaft 1,4 PTE | Main bearing journalØ, standard |
mm |
57,98-58,00 |
| Main bearing journalØ, 1st undersize 0,50 |
mm |
57,73-57,75 |
| Main bearing journalØ, 2nd undersize 0,50 |
mm |
57,48-57,50 |
| Main bearing journalØ, 3rd undersize 0,75 |
mm |
57,23-57,25 |
| Centre main bearing width, standard |
mm |
28,825-28,875 |
| Centre main bearing width, oversize |
mm |
29,255-29,205 |
| Thickness of thrust half rings, standard |
mm |
2,301-2,351 |
| Thickness of thrust half rings, oversize |
mm |
2,491-2,541 |
| Main bearing journal end float |
mm |
0,09-0,30 |
| Big-end bearing journalØ, standard |
mm |
47,89-47,91 |
| Big-end bearing journalØ, undersize 0,25 |
mm |
47,64-47,66 |
| Big-end bearing journalØ, undersize 0,50 |
mm |
47,39-47,41 |
| Big-end bearing journalØ, undersize 0,75 |
mm |
47,14-47,16 |
| Big-end bearing journalØ, undersize 1,00 |
mm |
46,89-46,91 |
Dimensions
Connecting rods 1,4 PTE | BoreØ, big-end |
mm |
50,89-50,91 |
| BoreØ, small end |
mm |
20,589-20,609 |
| Inner diameter of big-end bearing shells (fitted), standard |
mm |
47,916-47,950 |
| Inner diameter of big-end bearing shells (fitted), 1st undersize 0,25 |
mm |
47,666-47,700 |
| Inner diameter of big-end bearing shells (fitted), 2nd undersize 0,50 |
mm |
47,416-47,450 |
| Inner diameter of big-end bearing shells (fitted), 3rd undersize 0,75 |
mm |
47,166-47,200 |
| Inner diameter of big-end bearing shells (fitted), 4th undersize 1,00 |
mm |
46,916-46,950 |
| Big-end bearing clearance (radial) |
mm |
0,006-0,060 |
Dimensions
Pistons 1,4 PTE | PistonØ (production), standard class 1 |
mm |
77,190-77,200 |
| PistonØ (production), standard class 2 |
mm |
77,200-77,210 |
| PistonØ (production), standard class 3 |
mm |
77,210-77,220 |
| PistonØ (production), standard class 4 |
mm |
77,220-77,230 |
| PistonØ (production), oversize class A |
mm |
77,480-77,490 |
| PistonØ (production), oversize class B |
mm |
77,490-77,500 |
| PistonØ (production), oversize class C |
mm |
77,500-77,510 |
| Clearance in bore, production |
mm |
0,020-0,040 |
| PistonØ (Service), standard |
mm |
77,210-77,235 |
| PistonØ (Service), oversize 0,29 |
mm |
77,490-77,515 |
| PistonØ (Service), oversize 0,50 |
mm |
77,710-77,735 |
| Clearance in bore (Service) |
mm |
0,01-0,045 |
| Piston ring gap (fitted), upper compression ring |
mm |
0,30-0,50 |
| Piston ring gap (fitted), lower compression ring |
mm |
0,30-0,50 |
| Piston ring gap (fitted), oil scraper ring |
mm |
0,40-1,40 |
The piston ring gaps must be evenly spaced around the piston circumference. This also applies to each part of the oil scraper ring. Arrange the gaps at 120° to each other.
Dimensions
Piston pins 1,4 PTE | Piston pin length |
mm |
63,00-63,80 |
| Piston pinØ, white |
mm |
20,622-20,625 |
| Piston pinØ, red |
mm |
20,625-20,628 |
| Piston pinØ, blue |
mm |
20,628-20,631 |
| Piston pinØ, yellow |
mm |
20,631-20,634 |
| Piston pin clearance in piston |
mm |
0,005-0,011 |
| Interference fit in connecting rod |
mm |
0,013-0,045 |
Dimensions
Cylinder head 1,4 PTE | Cast mark |
|
945M-6090-AB |
| Combustion chamber volume |
cm3 |
38,88-41,88 |
| Valve seat angle |
|
44°30'-45°30' |
| Valve seat width |
mm |
1,75-2,32 |
| Upper correction angle (production), inlet/exhaust |
° |
30 |
| Service correction cutter, inlet/exhaust |
° |
15 |
| Lower correction angle (production), inlet |
° |
77 |
| Lower correction angle (production), exhaust |
° |
70 |
| Service correction cutter, inlet |
° |
75 |
| Service correction cutter, exhaust |
° |
70 |
| Stem bore, inlet and exhaust valves, standard |
mm |
8,063-8,094 |
| Stem bore, inlet and exhaust valves, 1st oversize 0,2 |
mm |
8,263-8,294 |
| Stem bore, inlet and exhaust valves, 1st oversize 0,4 |
mm |
8,463-8,494 |
| Cylinder head bore (standard), camshaft bearing 1 |
mm |
44,783-44,808 |
| Cylinder head bore (standard), camshaft bearing 2 |
mm |
45,033-45,058 |
| Cylinder head bore (standard), camshaft bearing 3 |
mm |
45,283-45,308 |
| Cylinder head bore (standard), camshaft bearing 4 |
mm |
45,533-45,558 |
| Cylinder head bore (standard), camshaft bearing 5 |
mm |
45,783-45,808 |
| Cylinder head bore (oversize), camshaft bearing 1 |
mm |
45,188-45,163 |
| Cylinder head bore (oversize), camshaft bearing 2 |
mm |
45,438-45,413 |
| Cylinder head bore (oversize), camshaft bearing 3 |
mm |
45,688-45,663 |
| Cylinder head bore (oversize), camshaft bearing 4 |
mm |
45,938-45,913 |
| Cylinder head bore (oversize), camshaft bearing 5 |
mm |
46,188-46,163 |
| Valve tappet bore (standard) |
mm |
22,235-22,265 |
| Valve tappet bore (oversize) |
mm |
22,489-22,519 |
| Max. permissible cylinder head unevenness |
mm |
0,15 |
| Cylinder head mating face skimming (maximum) |
mm |
0,30 |
| Min. combustion chamber depth |
mm |
17,40 |
Dimensions
Camshaft 1,4 PTE | Number of camshaft bearings |
|
5 |
| Drive |
|
Timing belt |
| Camshaft retaining plate (thickness) |
mm |
4,99-5,01 |
| Cam lift (inlet/exhaust) |
mm |
5,79 |
| Cam length (between heel and tip), inlet |
mm |
38,305 |
| Cam length (between heel and tip), exhaust |
mm |
37,289 |
| Bearing journal Ø, camshaft bearing 1 |
mm |
44,75 |
| Bearing journal Ø, camshaft bearing 2 |
mm |
45,00 |
| Bearing journal Ø, camshaft bearing 3 |
mm |
45,25 |
| Bearing journal Ø, camshaft bearing 4 |
mm |
45,50 |
| Bearing journal Ø, camshaft bearing 5 |
mm |
45,75 |
| Valve timings, inlet valve opens after TDC |
° CS |
15 |
| Valve timings, inlet valve closes after BDC |
° CS |
30 |
| Valve timings, exhaust valve opens before BDC |
° CS |
28 |
| Valve timings, exhaust valve closes before TDC |
° CS |
13 |
| Camshaft end float |
mm |
0,05-0,15 |
Dimensions
Valves 1,4 PTE | Valve lift, inlet |
mm |
9,3-9,7 |
| Valve lift, exhaust |
mm |
9,3-9,7 |
| Free valve spring length (with varying colour code depending on the manufacturer) |
mm |
47,20 |
| Colour code, valve spring |
|
blue-blue |
| Valve length, inlet |
mm |
136,29-136,75 |
| Valve length, exhaust |
mm |
132,97-133,43 |
| Valve head Ø, inlet |
mm |
39,90-40,10 |
| Valve head Ø, exhaust |
mm |
33,90-34,10 |
| Valve stem Ø (standard), inlet |
mm |
8,025-8,043 |
| Valve stem Ø (standard), exhaust |
mm |
7,999-8,017 |
| Valve stem Ø (oversize 0,2), inlet |
mm |
8,225-8,243 |
| Valve stem Ø (oversize 0,2), exhaust |
mm |
8,199-8,217 |
| Valve stem Ø (oversize 0,4), inlet |
mm |
8,425-8,443 |
| Valve stem Ø (oversize 0,4), exhaust |
mm |
8,399-8,417 |
| Clearance in valve stem guide, inlet |
mm |
0,020-0,063 |
| Clearance in valve stem guide, exhaust |
mm |
0,046-0,089 |
Dimensions
Timing belt tensionScale divisions on test gauge 21-113 | New timing belt |
10-11 |
| Used timing belt |
4-6 |
| Check used timing belt |
4-6 |
Dimensions
Drive belt tensionN | New drive belt |
400-500 |
| Used drive belt |
300-400 |
Engine oil
Viscosity/Ambient temperatureDescriptionSpecification | Recommended engine oil: |
| SAE 5W30 / below -20 to over 40 degrees Centigrade |
Ford Formula E Economy Motor Oil |
ACEA A1-96/B1-96 and WSS-M2C912-A1 |
| Alternative engine oils: |
| SAE 10W30 / -20 to over 40 degrees Centigrade |
Ford "Super" Multigrade Motor Oil |
ACEA A1-96/B1-96 or A2-96/B2-96 or API/SH/CD EC |
| SAE 10W40 / -20 to over 40 degrees Centigrade |
Ford XR+ High-performance High-lubricity Motor Oil |
ACEA A3-96/B3-96 or API/SH/CD EC |
| SAE 5W40 / under -20 to over 40 degrees Centigrade |
Ford Formula S Synthetic Motor Oil |
ACEA A3-96/B3-96 or API/SH/CD EC |
| If engine oils with these specifications are not available, only engine oils which at least meet the API/SH/CD EC specification may be used. |
Lubricants, Fluids and Sealers
Ford Specification | Transmission fluid |
WSD-M1C230-A |
| Coolant |
ESD-M97B49-A |
| High temperature grease: transmission input shaft splines, clutch release bearing guide sleeve |
ESDM-1C-220-A |
| Spark plug threads: "Never Seez" |
ESE-M1244-A |
| Sealer for sump mating face intersections (Hylosil 502) |
WSK-M4G320-A |
| Sealer for sump mating face intersections (Hylosil 502) |
WSK-M4G320-A |
| Silicon grease |
A960-M1C171-AA |
Fill capacities
DescriptionLitres | Engine oil, initial fill including filter |
3,86 |
| Engine oil, oil change including filter change |
3,50 |
| Engine oil, oil change without filter change |
3,25 |
| Coolant |
7,1 |
| Transmission fluid (iB5) |
2,8 |
Engine lubrication
Description | Oil pressure approx. 80°C at idle speed |
bar |
1,00 |
| Oil pressure approx. 80°C, at 2000 rev/min |
bar |
2,80 |
| Pressure relief valve opening pressure |
bar |
4,70-6,00 |
| Oil pressure warning light comes on at |
bar |
0,3-0,5 |
| Oil pump, rotor/housing (clearance) |
mm |
0,060-0,190 |
| Oil pump, inner to outer rotor gap |
mm |
0,050-0,180 |
| Oil pump, rotor to mating face (end float) |
mm |
0,014-0,100 |
Torque Specifications
DescriptionNmlb-ftlb-in | Wheel nuts |
85 |
63 |
|
| Intake pipe to cylinder head cover |
10 |
7 |
|
| Intake air temperature sensor (IAT sensor) |
15 |
11 |
|
| Lower suspension arm ball joint to spindle carrier |
80 |
59 |
|
| Track rod end to spindle carrier |
28 |
21 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Inlet manifold to cylinder head |
18 |
13 |
|
| Upper inlet manifold to lower inlet manifold (nut) |
18 |
13 |
|
| Coolant hose connector to lower inlet manifold |
15 |
11 |
|
| Inlet manifold studs to cylinder head |
5 |
4 |
|
| Fuel rail to lower inlet manifold |
23 |
17 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Exhaust manifold studs to cylinder head |
5 |
4 |
|
| Exhaust manifold to cylinder head |
16 |
11 |
|
| Exhaust pipe to exhaust manifold |
38 |
28 |
|
| Exhaust manifold heat shield |
17 |
12 |
|
| Rear exhaust pipe to catalytic converter |
47 |
35 |
|
| Exhaust manifold nut, Stage 1 |
16 |
11 |
|
| Exhaust manifold nut, wait five mins. Stage 2 |
7 |
5 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Clutch housing cover plate (two bolts) |
40 |
30 |
|
| Starter motor |
40 |
30 |
|
| Transmission flange bolts to engine |
40 |
30 |
|
| Clutch pressure plate |
30 |
22 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Coolant pump |
9 |
6 |
|
| Thermostat housing |
11 |
8 |
|
| Temperature gauge sender unit |
6 |
4 |
|
| Engine coolant temperature sensor (ECT sensor) |
19 |
14 |
|
| Ground lead to transmission |
24 |
18 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Oil pressure switch |
20 |
14 |
|
| Oil level check plug to transmission |
27 |
20 |
|
| Oil pump to cylinder block |
10 |
7 |
|
| Oil filter adaptor to cylinder block |
22 |
16 |
|
| Oil pump cover plate |
10 |
7 |
|
| Oil intake pipe to cylinder block |
20 |
15 |
|
| Oil intake pipe to oil pump |
10 |
7 |
|
| Sump (with one-piece sump gasket), Stage 1 |
7 |
5 |
|
| Sump (with one-piece sump gasket), Stage 2 |
7 |
5 |
|
| Oil drain plug |
25 |
19 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Front engine mounting to suspension strut top mount bracket |
85 |
63 |
|
| Front engine mounting bracket to cylinder block |
90 |
66 |
|
| Manifold absolute pressure sensor (MAP sensor) bracket |
24 |
18 |
|
| Brace to right-hand engine mounting (two nuts) |
70 |
52 |
|
| Brace to front crossmember |
70 |
52 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Brace to engine/transmission mounting bracket |
50 |
37 |
|
| Front left-hand bracket to rubber mounting |
70 |
52 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Vertical bracket to transmission (three nuts) |
72 |
53 |
|
| Engine mounting to vertical bracket (one nut) |
83 |
61 |
|
| Engine mounting bracket to crossmember |
83 |
61 |
|
| Engine mounting to bracket (two bolts) |
47 |
35 |
|
| Transverse brace to vertical bracket (two bolts) |
68 |
50 |
|
| Transverse brace to transmission (two bolts) |
44 |
33 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Transmission mounting, rear left |
70 |
52 |
|
| Transmission mounting, rear right |
50 |
37 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Timing belt tensioner |
18 |
13 |
|
| Timing belt cover |
10 |
7 |
|
| Drive belt lower cover |
11 |
8 |
|
| Lower timing belt cover |
10 |
7 |
|
| Crankshaft position sensor (CKP sensor) |
5 |
4 |
|
| Crankshaft rear oil seal carrier |
10 |
7 |
|
| Engine/transmission flange bolts |
40 |
30 |
|
| Camshaft thrust plate |
11 |
8 |
|
| Main bearing cap |
95 |
70 |
|
| Big-end bearing cap |
33 |
24 |
|
| Crankshaft multi-groove belt pulley |
108 |
80 |
|
| Flywheel |
87 |
64 |
|
| Special tool 21-168 to cylinder block |
40 |
30 |
|
| Engine bracket |
67 |
49 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Bracket for power steering pump and alternator |
24 |
18 |
|
| Power steering pump to bracket |
24 |
18 |
|
| Alternator to bracket |
24 |
18 |
|
| Belt pulley to power steering pump |
24 |
18 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | Cylinder head cover |
7 |
5 |
|
| Cylinder head bolts, Stage 1 |
30 |
22 |
|
| Cylinder head bolts, Stage 2 |
50 |
37 |
|
| Cylinder head bolts, Stage 3 |
905 |
905 |
|
| Cylinder head bolts, Stage 4 |
905 |
905 |
|
| Camshaft timing belt pulley |
57 |
42 |
|
| Engine lifting eye to cylinder head |
44 |
33 |
|
| Rocker nuts |
27 |
20 |
|
Torque Specifications
DescriptionNmlb-ftlb-in | EI coil to bracket |
6 |
4 |
|
| EI coil bracket to cylinder head |
10 |
7 |
|
| Spark plugs |
25 |
19 |
|
| Rocker stud to cylinder head |
21 |
15 |
|
|